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When Marty Casey first compiled SKUSA's S3 rules he had reason to
give Yamaha an opportunity to be a part of the league. The
YZ125 is an excellent motor and includes features like an O-Ringed
Head as well as an ignition curve optimized for karting. Heads
up with a Honda CR125, the YZ125 was a far better choice.
Quality isn't everything in this game. Where the YZ125
actually has superior design, the Honda kicks butt in the supply
chain side. In fact it was Yamaha's very restrictive Supply
Side tactics that choked the YZ125 from being a major player on the
karting scene. Moreover as Marty was putting together the S3 rules
he overlooked a little issue; Not all years of CR125 were the same -
leading to what would become a "Frankenstien" of various years of
parts to build the most powerful "Stock" motor. Marty was
working on resolving this when he was replaced at SKUSA.
Where SKUSA set a standard of leadership with all things shifter,
over the last few years they began to stumble. Even today the
SKUSA S3 rules are more like a series of suggestions rather then
specifications. Recognizing the potential of Stock Moto and
the need for a concise set of specifications that would keep
development to a minimal cost, Kartweb Staff set out to develop the
125 Stock Shifter Standards. These released as an open
protocol document meaning no one had to stay "within the lines" and
were free to use/change/ignore any of the specifications identified.
2005 has been a very positive year for the growth of Stock Moto.
Between the various sources of CR125 retailers, they report a total
of 78 motors sold in the first 10 months of the year.
For 2006 there are currently 6 variations of rules for Stock Moto
that will be running in 9 Regional and 1 National Series. Five
of these rule sets are very similar as they all root from the 125
Stock Shifter Standards.
- Kartweb 125 Stock Shifter Standards (KW)
- Northern California Kart Club (NCK)
- South West Regional Challenge (SWRC)
- Woodbridge Kart Club (WKC)*
- Florida Winter Tour (FWT)*
- SKUSA
* = Rules still in draft
There are 7 basic elements to set specifications for;
- Induction System
- Exhaust System
- Cylinder Head
- Cylinder/Piston
- Ignition
- Crankcase
- Clutch & Gears
The following identifies where each of the current promoters
stand on these rules;
1) Induction System
1) Air Filters/Air Box deviations:
- SKUSA and SWRC do not allow Air Filter
- KW, NCK, WKC, FWT allow either to run
2) Fuel Pump
- KW, NCK, WKC, SKUSA in line with Standards
- SWRC and FWT have not specified
3) Carburetor
- KW, WKC, FWT in compliance
- SWRC not defined
- NCK, SKUSA restricted to Keihn brand
4) Carb Boot
This is one of the "hot spots" in the class. The CR
Boot does not allow larger seat on most chassis. The RS boot
does allow a larger seat to fit although there is a concern the RS
Boot will provide more power. The fact is the RS Boot has
stuffers designed for the very different RS Reedcage resulting in
a slight drop of power when used with the CR Reedcage.
- KW - allows RS Boot with stuffers removed
- NCK, WKC, FWT - allows RS Boot with stuffers intact
- SWRC, SKUSA - CR Boot only
5) Reeds and Reedcages
Reeds are nearly impossible to validate as "OEM".
- KW, WKC, FWT- Reeds are open, stops may be bent, cages
untouched
- NCK - Reeds are open, stops may be bent, cages untouched
- SWRC not defined
- SKUSA - Reeds are open
2) Exhaust System
1) Pipe
Pipes are a major part of tuning a 2 stroke. There are
no ideal pipes commercially available that can be validated by a
tech official from a set of dimensions. NCK has managed to
secure an RLV 6800 that is used for tech purposes and as such
limits the class to one pipe. This isn't feasible for
everyone. Pipes are a replacement item after 12-15 hours due
to metal fatigue. The ideal is to have a single pipe &
silencer specified with hash marks at measurement points, and a
silencer that can be readily verified for packing material.
These do not yet exist.
- KW - Pipe open but must not measure greater then 17-1/8" in
circumference
- NCK - RLV 6800 only, and meets Tech Sample Pipe measurements
- WKC - Not yet defined
- FWT - RLV 6800, RCE T3, Leary, but must not measure greater
then 17-1/8" in circumference
- SWRC - Open
- SKUSA - RLV 6800, RCE T3, Leary
2) Silencer
Silencers are a tuning element just as the pipe is.
Various packing materials such as different sizes of Steel Wool
can alter the pressure building extending the power band at higher
RPM. Specifying a silencer without enforceable tech may be
worse then leaving it open.
- KW - 10" x 2.5" diameter minimum, or within local noise
ordinance
- NCK - 12-14.5" long with specific dimensions on the core.
Steel Wool or Fiberglass packing is allowed.
- WKC - Not defined yet
- FWT - Within local noise ordinance
- SWRC - Not defined
- SKUSA - 10" x 2.5" diameter minimum
3) Cylinder Head
SKUSA originally introduced this class with an 11.0 CCV
rule. Honda CR125's can range from 10.5 - 11.4 depending on
stack up of tolerances. As the head and cylinder are CNC
controlled including ultimate Exhaust Port height, raising or
lowering the cylinder to meet a CCV will not affect relative port
timing. However using CCV opens the possibility of reshaping
the combustion chamber (narrower and tighter squish) which will
produce more power. The proposed solution is to use a
profile gage and the tooling is currently in construction to be
released in December. This will eliminate the need for a CCV
Rule. It is expected that everyone except SKUSA will be
using the profile gage and minimum deck height to control the CCV.
4) Cylinder - Piston- Bore
Cylinders are the major differences among the promoters.
The 99 model CR125 cylinder offers the best choice as the exhaust
port heights are machined in the same operation as the deck and
floor is machined. They are among the most repeatable
critical measurement areas of all the model years and even better,
they have the lowest price.
The 2000/2001 cylinder offers superior performance over the
99 in the upper part of the power band, beyond the HP peak point.
They all have about the same peak, To get the benefit of a
2000/2001 cylinder requires the 2000 crankcases as they are
designed to match the port channels.
SKUSA and SWRC are the only promoter who allows a range of
years rather then limiting the cylinder and head to 99 only.
Southern California SKUSA competitors have been buying pro-built
motors and as a result the number of later model
cylinders/crankcases are proliferating and dominating.
1) Cylinder
- KW, NCK, FWT, WKC - 99 only
- SKUSA, SWRC - 99-2002
2) Port Controls
- KW, NCK, FWT, WKC - dimensional limits and Port Map
- SKUSA, SWRC - not specified
3) Piston
- KW, FWT - open to same dimensional measurements as OEM
- NCK - OEM only with 3 exhaust rib lube holes allowed
- WKC - not defined yet
- SWRC - not specified
- SKUSA OEM only
5) Ignition
Different years of CR125 uses different CDI modules and
stators. Connectors are not interchangeable. CDI
modules are very difficult to tech without special electrical
hardware and trained operators.
- KW, NCK, FWT, WKC - 99 only
- SKUSA, SWRC - 99 - 2002
6) Crankcase - Crankshaft
1) Model Years
- KW, NCK, WKC, FWT, SWRC - not specified
- SKUSA - 99-2002
2) Internal mods ("Legacy")
- KW, NCK - provisions allowed at a regional level only with
10 lb handicap
- FWT, WKC, SWRC not defined
- SKUSA - not allowed
3) Kick Start Boss Removal
- KW, NCK, WKC, SWRC - allowed
- SKUSA SWRC - not allowed
4) Main Bearings
- KW - Steel only, any class of fit
- NCK, FWT - OEM only
- SWRC, WKA - not specified
- SKUSA not allowed
6) Clutch - Gearbox
All are in agreement that clutch needs to be OEM, gears to
be OEM per 97 model ratios. The only question here pertains
to polished gears which provides no performance advantage nor can
it be tech'd.
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