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Wet Kart Setup for Rain Racing

 

Racing in the wet raises the challenge to the driver, team, and equipment.  The most obvious changes are in the tire-track adhesion, with countless unexpected effects ranging from wet stopwatches to melted rain pants on shifter exhaust pipes.  An entire book can be written on the subject, but for the purposes of this article we will focus on the basics.  If you're 75% prepared for rain, you're twice as well prepared as the average team.

It is presumed that you already have a pretty basic understanding of chassis set up.

Simple Traction Physics

In the dry, when the rubber meets the road it has only air to squeeze out to make good contact. In the wet, it has to squeeze out water so rain tires are constructed with treads to channel this water away. The tire may generate some heat internally, but depending on how much of the track is wet/dry, may not generate much heat. This requires the tire compound to be formulated to give maximum grip at lower temperature range and results in an extremely soft compound. Soft low temp compounds don't last long at elevated temperatures.

 

In the case where a track is semi-wet, light misty rain with puddles, yet somewhat dry in one or two fast turns, these tires can be managed to last or abused and worn down in only a dozen laps or so.  Sliding on dry pavement raises surface temps pretty quickly leading to chunking the edges of the tread.  Square edges are beneficial as they are far more effective to channel water away from the contact patch.  "Chunked tires" are slower then squared tires so it pays to be smooth on dry sections over the course of a race.

On wet turns, the dry racing line may have a coat of rubber and tire residue that affects the surface tension or meniscus of water.  In simple terms, it may be faster to stay a little off the dry racing line, and with each track different only driving on it will give you the right answer.  The point is, the dry line may not give the best traction.  On the other hand in a downpour, sometimes running in the tracks of the preceding car will give you the most traction.  It takes snap judgment to be fast in the wet depending on conditions.

Watch the car in front of you and see where they go.  If the track is semi dry try a little higher line off the dry line by maybe a foot or so.  You can tell if it feels better especially on exit.  A little wheel spin on a wet exit will lose speed off the turn but will not chunk the tires.

Wet pavement also results in a lower coefficient of friction (CoF).   Lower CoF provides less distortion forces to the tires.  Most rain tires carcasses are designed for lower forces to achieve the optimal Slip Angle, but to balance that out generally takes dialing in more Ackerman.  More about that in Front-end setup.

Tire pressure factors for rains are different then slicks for several reasons.  Lower distortion forces, temperature and tread compound characteristics are sensitive to how much water is on the track.  Normally we start at about 20PSI front, and 16 PSI rear for full course wet, and drop them depending on how dry it is or will be.  If a race is full wet at first, and expected to be dry on fast turns by the halfway point, we drop the pressures by 5-6 PSI.  Just like with slicks, it increases the contact patch and distributes heat better.

Even with front brakes, the front tires are still under much less stress and heating then the rears.  One of the first things you notice when driving on a wet track is massive understeer.  This is caused by the inside rear wheel not being able to lift, therefore, both rear wheels are pushing the kart in a strait line.  By toeing the front end out slightly helps both with Ackerman and adding some heat down the straights.  It does compromise straight line speed but only slightly.  Consider that down a  600 foot straight you may be raising surface temperatures by a couple of degrees but only scrubbing off 1-2 MPH at the end of the straight.  Those couple of degrees will give you a 1-3 mph higher turn speed in most cases, and 3' or more later braking with front brakes on a full wet track.  It also helps to get the Ackerman closer to what the tire was optimized for. 

Softer Brake Pad compounds give a better feel for threshold braking in the wet as rotors and pad surfaces just won't get the heat they see in the dry.   Front brakes generally require a little more rear bias in the wet to reduce the understeer and allow deeper braking into the turn.  This especially helps if your driving with inexperienced drivers that are likely to spin in a turn as it provides you with a bit more of a cushion to react.

Braking takes a little more alacrity especially with rear only brakes.  Rear only brakes can be used to help pitch the the car to offset understeer on wet turns but becomes very difficult to get a good exit if the attitude of the car is not "on target" at the apex.  Body weight shifting becomes far more important in the wet, especially under braking into a turn.  Most drivers find that tighter seat mounts and looser seat-axle braces help in rotating the car better using body weight shifting. 

Optimal weight balance front-rear and Center of Gravity (CoG) differs from dry to wet.  With the tire carcasses designed for less force to distort (stress) a higher CoG is generally favored.  Because of the understeer problem, particularly at turn-in, you need to get the inside rear wheel to lift as soon as possible (weight jacking).  Moving the seat forward helps relieve the resistance to lifting or weight jacking, and raising the seat back raises the CoG or "theoretical Roll Center".  You shouldn't be afraid to make gross changes in the rain, as raising the seat 1"-1½" is typical.  The down side is it also reduces rear traction on exit slightly, but its generally worthwhile trade-off. 

Another factor to consider in the Weight jacking is the chassis stiffness itself.  Bars -in/Bars-out has a whole new set of rules to play by.  Again, its all down to the grip you have to work with, and the difference in the design of the tires.  Generally, your chassis was designed to be used in the dry.  On the topic of chassis stiffness, each driver varies, as does each tuner and chassis. 

The front and rear bars are more independent of each other.  While they allow the chassis to twist, they do so coupled more to the independent forces imparted to either front or rear.  Removing the front bar may give a little lazier feel to turn-in as during the instant of changing the wheel position the front of the chassis is twisting during the change - but this becomes countered as the car changes direction and cornering forces shift the weight distribution from side-to-side, and the front of the chassis is allowed to accept more weight jacking on the rear. 

Another way to explain this;

At first the front chassis twisting is caused by the castor and is not relayed back to rear as weight jacking.  As the cornering forces are applied, the weight jacking allows the inside rear to lift further as the weight is transferred to the outside.

This is where drivers begin to differ - do they feel their way through a turn, or do they predict and anticipate?  "Feelers" will want the front bar in.  "Predictors" will want the bar out.  Both ways can work with equal results.


Chassis Setup

Quick Summary, drowning wet conditions

  • Stiff Front Wheels (for Rains), 20PSI
  • Wide as possible Front Track width
  • Maximum Castor
  • Toe out 1/4"
  • Front Bar in
  • Seat Back up
  • Seat Forward 1-2"
  • Seat elevation 1-1½" higher
  • Seat Mount Bar bolts tight
  • Seat Axle Struts loose or off.
  • Fourth Rail out
  • Narrow rear track - should be equal to front track (the middle of the rear tire should be equal with the inside of the front tire)
  • Soft Rear Hubs
  • Soft Rear Axle
  • Soft rear wheels (Douglas, for Rains) 16PSI
  • Rear Bar out

These are ideal conditions but not everyone has the resources or time to make all these adjustments.  They have pretty much been put in a front-to-back order, with consideration to the order of importance.  Items listed in red are the ones I list as "sacrificial" if time or component resources are not available. 

Putting it all in perspective, in the wet when everyone has rain tires and an equal motor like a Rotax, setup is 50% of the battle.  Perfect setup would get a score of 50%.  The list above will get you to about 40%.  Fine tuning those elements will get the last 10%, but won't make up for the lack of driving.  The average rain driver brings about 25% to the game.

Once you have this set-up You can still test Front Bar/Rear Bar to see how it suits your driver.  The bars will make the difference between response crispness as indicated above, but the they will also affect grip somewhat.  You will want to gauge where the driver needs the grip - turn-in, exit, front or rear to determine what the bar positions need to be.  Trial and error in wet track testing.

Track widths are the best way to fine tune after the bar positions have been decided.  Note that these conditions that follow are intended for rain conditions with the chassis set up as directed above.  There are some similarities to dry set ups, but dry set-ups often have additional factors that can be used.

Adjustment Table

 

Parameter Turn-in Front Grip Turn-in Rear Grip Exit Front Grip Exit Rear Grip
Stiff Wheels More More More More
Front Track More Less Same Less
More Castor Angle More Same Same Less
Toe Out More More More Same
Front Bar In Crisper Same Same Less
Seat Back Up More Same Same Less
Narrow Rear Track* More Less More Less
Softer Axle/Hubs More Less More Less
Rear Bar Stiff Less More Less More
         

* Rear track widths can have different effects on different chassis.  The wider the rear track is, the more weight it tends to control during lateral weight transfer (cornering) in relation to the front axle.  It also lengthens the moment arm from the bearing to the wheel making the axle act softer. In most cases the affects will be as described.

"Iffy" - could be Wet or Dry conditions

Its been raining, but the rain has stopped.  The track is wet but may dry out.  The Race Director has not yet declared a rain race, but its too wet for slicks.  Chance of rain for the race is 50-50.  Under these conditions it could go either way, but it's pretty sure you will have some time when you arrive at the grid.  Unless you have real strong reason to believe the you will be running slicks, it might help to come to the grid early with both sets of tires ready to put on.  

In some cases we don't know if a race will be wet or dry, and in those cases a few things will likely prevail;

If the track goes dry, the track will be "green".  That generally favors part of the wet setup to remain during the "drying cycle" of racing.  Its during maybe/maybe-not calls where you may only have 15 minutes to get ready that make a difference.  Do you go wet or dry in that 15 minutes?

Preliminary Preparation (before coming to the grid)

  • Tires set to max air - 20 PSI Front, 16 PSI Rear
  • Rear Wheels on attached to soft hubs that allow installation with Wheel attached. (may require special Allen wrench with shortened "L")
  • Seat Holes pre-drilled to move back up.
  • U-Spacers to fit under front of seat with long enough bolts to loosen and install U-Spacers.
  • Cotter Pins/Pills/Spacers etc. handy and in easy-service condition - (For example, a twisted cotter pin may take an extra minute to remove).  Kingpins aligned for easy access to cotter pins.  This really helps should you decide to change castor.
  • Practice changing from rain set-up to dry and back, at least 4-5 times. (You might be surprised that you can do it the 3rd-4th time in 1/4 the time it took the first time.)
  • Mark and record the number of turns it takes to go from 0 toe (or whatever dry set up you run) to 1/4" toe out.  (We built a gage to quickly measure installed tie rod length.)

Grid Preparation

  • Maximum Castor
  • Toe out 1/4"
  • Front Bar in
  • Seat Back up
  • Seat raised 1/2"
  • Have front and rear bars ready for quick removal or addition, as these are quick and easy adjustments when time is scarce.

From here its a matter of what the call is. 


Electronics

Moisture tends to highlight certain problems you weren't aware of with electrical systems.  Connectors between the stator and CDI or PI box need to be disassembled and sprayed down with WD40 before and after operating in the wet.  Rain water is a poor conductor, but a conductor none the less.  It can also lead to corroding the contact areas of the connector resulting in a bad connection.

Coils and ignition components should be mounted so they are not in a direct line of tire spray.

Other electronics such as a Mychron display are not always water proof.  Many people tape a baggie over the display to protect it yet still being readable and leaving access to the buttons.


Engine

Open gauze type air filters do little to nothing in blocking water.  Open cell foam type filters tend to break the water up into smaller droplets but not to a point where it is atomized.  Water in a vaporized form is welcome to a 2 stroke, but in liquid form, it's destructive to bottom end bearings.

It helps to put a shroud around the air filter to prevent splashing into the air cleaner.  Just falling raindrops are not a problem, at least in any rain density during which you would ever be on the track.  Its the splashing and spray you need to avoid.  Normally a milk jug or a plastic bottle can be modified to work very well.  Cut the top off so it projects an inch or so beyond the air filter then cut a hole about 2-3/4" in diameter at the bottom.  Remove the air filter and insert it in the bottle with the sleeve pointing out the 2-3/4" hole, then put the whole thing back on.

Airboxes  should be turned such that the intake holes are not in a place where they get sprayed.  That can be a problem on some karts where the carb faces the front tire, and about all you can do is turn the intake holes to where they face the driver.

Water cannot pass through the metering orifice of a carburetor.  Not even 1 drop of water can be allowed into the fuel system and that means all sources!  Fuel bottle, funnel, and tank vent must be free of any water.  Fill funnels are the most often overlooked source of water contamination.  Tank vents that use a loop at the top of the tank and do not pass down to the floor pan are prone to contamination from splashes.   Water that enters a vent hose at floor pan level will not be sucked into the tank - unless you have an AA drag motor your feeding from that tank.  Refueling must be done under a shelter from the rain.

Slide carbs often have a rubber shroud over the sheath at the top of where the throttle cable feeds in.  Motorcycle manufacturers install this to prevent water from entering by tracking down the cable and possibly getting into the needle area.  Wrap some electrical tape around the sheathing and adjusting screw barrel if the rubber shroud is missing.

Silencers that are in the spray of the rear wheel should be positioned away from the spray if possible.  Backing off the throttle will allow some water to enter in some cases, and  may lose some RPM until the fiberglass packing boils the water away.