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Data Acquisition:  Layer 2: Data Collection & Testing

About

Data can provide many clues to what makes the kart faster and slower, as long as the driver and tuner are prepared.  DA systems add another tool to keep sharp.  Running a track a driver has never driven before finds a lot of gross tuning adjustments might be needed in chassis, gearing even the line the driver uses around the track.  DA can help reduce the time it takes to setup and drive a new track, as well as provide far more reliable prediction of needed setup changes.

Effective data collection depends on test objectives.  Even before testing takes place little things may be overlooked.  Driver feedback is important as the data can be used in conjunction with the feedback.  Both driver and tuner should have a good understanding of the terms found in the Handling section of this Guide.

Preliminary Preparation

Data Acquisition should be treated like an important tool.  They take little maintenance, but they do take maintenance.

Power

Some units are powered by a dry cell battery, some by rechargeable.  Generally the units with dry cell batteries have a Low Battery warning that gives about 15 minutes run time warning.  Fresh batteries on hand can help, but at least an hour or so before getting on the track it's a good idea to power up the unit and do some preliminary unit testing.  If your system is powered by rechargeable batteries, you will want to make sure the batteries are charged.

Beacon Receiver Orientation

This is probably the most common mistake people make with their Mychron - having the Receiver on the wrong side.

Probes & Cabling

Karts easily qualify for "harsh duty" conditions having exposure to vibration, heat, oil and solvents.  Connectors and cabling needs to be checked prior to the first time on that track at a given event.  Pinout Diagram for USB Cable.

Calibration

Units with Accelerometers may need periodic calibration per the manufacturers recommendations.  Mostly we find at the beginning of the weekend is best.

Purge Old Data

Old test data left left in the Data Logger can give the wrong impression, particularly if lap times are close to the current track lap times.

 

Sessions & Objectives

Each test session may have slightly different objectives.  This might sound like a lot of work, but after going through the "drill" a few times it becomes second nature, and may even save some time.

Generally we find sessions fit into 2 types, driver and tuning.  The first practical session where the driver has put 10-15 laps in and is beginning to feel comfortable with the track is a good time to focus on a driver session.  Driver sessions may continue through the remaining test sessions, but getting the driver on the right lines from the get-go is the crucial part to getting a good start.

As the driver has some comfort in the track the focus of test objectives turn to the kart.

If you have a system that generates track maps you are one step ahead.  If you don't, prior to going to the race try to find a copy of a Mychron Track Map file for that track, and download it to your PC.

The best way to start out is for driver and tuner to review a picture of the track maybe the night before, and if possible with someone who has run on that track before.  Try to get some baseline set up data on the track like gearing and typical chassis reactions - does it induce understeer, oversteer, is it a slick, medium of grippy track?  Using an image of the track identify the most important turns.  Hold a 10 minute or so briefing between driver and tuner so the driver understands which turns are the most important.

Driver Session Objectives

The first session is mostly for the driver, and this is where seat-of-the-pants is almost definitely more important then the DA results.  The track is probably green, and will change.  generally the objectives in order are;

  • Apex and exit speeds - from lap to lap there may be some variation - which lap looks like it produced the best exit speeds on crucial turns?  This can help the driver tune their lines a bit.
  • Basic handling - If the kart has major push or is loose anywhere that could change the line after changes.  (Generally as long as it's not a severe condition the line won't change much).  It's important to pay more attention to the driver input in the first session.
  • Carb Tuning - EGT or CHT is a good indicator but not always the best, it depends on your style, but you get an idea after the first run.
  • Gearing - Normally gearing advantages are gain in either (or both) of two ways; tope end, or time in peak range.  It's always expected that the speeds will rise so if the revs appear to be peaking out in the early sessions, or if the revs are just plain not getting close to peak, a gear change is in order.  In the early sessions your just trying to get into the ballpark.  Gearing may be related to state of tune.

Each session should be followed up with a driver debriefing for the tuner.  In the first session the emphasis is on the driver so the driver needs to communicate what they felt about handling beginning with the most important turns.  Not every turn is important, mostly the ones leading onto longer straights.  Understeer, oversteer or any other condition the driver feels is noticeable. 

After the debriefing download the data giving it a filename that makes sense.  We use a month-day-session# (MMDDSS) format and file it under the track we are at.

Following the analysis is a pre-briefing on the next objective.  In the analysis you may find the driver is exiting a turn fastest taking a specific line - after looking over the laps and finding the best results let the driver know what you found.  Make whatever changes are appropriate.

Tuning Session Objectives

As the driver becomes more confident in the track chassis and motor tuning becomes more the focus.  Track should be getting a bit less green building a little grip.  As long as it's dry, you can generally plan on grip continuing to build as more rubber gets laid down and temperatures increase.  (Evening and/or night races can go the other way on grip it temps are cooling or the sun is setting).  The following is more or less the order you may want to plan the analysis;

  • Carb Tuning
  • Basic handling
  • Gearing
  • Apex and exit speeds
You may want to take notes if your not a master of memory with what you're doing through the day.  That works for some people, but not for others.  It's also important not to over-emphasize using the DA tools to a point where they interfere with other things, like making changes between sessions.  It takes time to become accustomed to using Data Analysis, some teams take years to get it figured out. This search engine has been tuned to seek Mychron related information